Mantis 10 Single Drive 48V 800W Wiring Diagram Guide SGTEC07

Posted August 6, 2024
by ibrar

mantis-single-drive-48v-800w-wiring-diagram sgtec07

Mantis 10 Single Drive 48V 800W Wiring Diagram Guide SGTEC07

This guide provides a comprehensive wiring diagram for the Mantis 10 electric scooter with a single drive 48V 800W brushless motor with a hall sensor. The wiring involves the standard display, main controller, various connectors, brake module, brake handle, headlamp, power key, 48V battery, and charge port.

Components:

Standard Display:
- Connection Type: 6-pin connector (6P)
Main Controller:
- Function: Central processing unit for controlling the scooter
Motor:
- Model: 800W Brushless Motor with Hall Sensor
- Voltage: 48V
Brake Module:
- Connection Type: 2-pin connector (2P)
Brake Handle:
- Connection Type: 2-pin connector (2P)
Headlamp:
- Connection Type: 2-pin connector (2P)
Power Key:
- Connection Type: 3-pin connector (3P)
48V Battery:
- Connection Type: 2-pin connector (2P)
Charge Port:
- Connection Type: 2-pin connector (2P)
Motor Hall Line:

Connection Type: Hall sensor line

Wiring Diagram:

Below is a detailed step-by-step guide to wiring each component:

Connecting the Standard Display to the Main Controller:
- The standard display uses a 6-pin connector (6P).
- Wire color coding and pin configuration:
  - Red (Power +5V): Connect to the +5V power output on the main controller.
  - Black (Ground): Connect to the ground terminal on the main controller.
  - Green (Signal 1): Connect to the first signal input on the main controller.
  - Yellow (Signal 2): Connect to the second signal input on the main controller.
  - Blue (Communication): Connect to the data communication port on the main controller.
  - White (Backlight Control): Connect to the backlight control input on the main controller.
Connecting the Brake Module to the Main Controller:
- The brake module uses a 2-pin connector (2P).
- Wire color coding and pin configuration:
  - Red (Power +5V): Connect to the +5V power output on the main controller.
  - Black (Ground): Connect to the ground terminal on the main controller.
Connecting the Brake Handle to the Main Controller:
- The brake handle uses a 2-pin connector (2P).
- Wire color coding and pin configuration:
  - Red (Brake Signal): Connect to the brake signal input on the main controller.
  - Black (Ground): Connect to the ground terminal on the main controller.
Connecting the Headlamp to the Main Controller:
- The headlamp uses a 2-pin connector (2P).
- Wire color coding and pin configuration:
  - Red (Power +): Connect to the headlamp power output on the main controller.
  - Black (Ground): Connect to the ground terminal on the main controller.
Connecting the Power Key to the Main Controller:
- The power key uses a 3-pin connector (3P).
- Wire color coding and pin configuration:
  - Red (Power +): Connect to the main power input on the main controller.
  - Black (Ground): Connect to the ground terminal on the main controller.
  - Green (Signal): Connect to the power key signal input on the main controller.
Connecting the 48V Battery to the Main Controller:
- The 48V battery uses a 2-pin connector (2P).
- Wire color coding and pin configuration:
  - Red (Battery +): Connect to the battery positive terminal on the main controller.
  - Black (Battery -): Connect to the ground terminal on the main controller.
Connecting the Charge Port to the Main Controller:
- The charge port uses a 2-pin connector (2P).
- Wire color coding and pin configuration:
  - Red (Charging +): Connect to the charging positive terminal on the main controller.
  - Black (Charging -): Connect to the ground terminal on the main controller.
Connecting the Motor Hall Line to the Main Controller:
- The motor hall line connects the hall sensors of the motor to the main controller.
- Hall sensor connection details:
  - Red (Hall Power +5V): Connect to the +5V hall sensor power output on the main controller.
  - Black (Ground): Connect to the hall sensor ground terminal on the main controller.
  - Green (Hall Sensor A): Connect to the hall sensor A input on the main controller.
  - Yellow (Hall Sensor B): Connect to the hall sensor B input on the main controller.
  - Blue (Hall Sensor C): Connect to the hall sensor C input on the main controller.

Wiring Connections:

Standard Display to Main Controller (6P):
- Red: +5V Power
- Black: Ground
- Green: Signal 1
- Yellow: Signal 2
- Blue: Communication
- White: Backlight Control
Brake Module to Main Controller (2P):
- Red: +5V Power
- Black: Ground
Brake Handle to Main Controller (2P):
- Red: Brake Signal
- Black: Ground
Headlamp to Main Controller (2P):
- Red: Power +
- Black: Ground
Power Key to Main Controller (3P):
- Red: Power +
- Black: Ground
- Green: Signal
48V Battery to Main Controller (2P):
- Red: Battery +
- Black: Battery –
Charge Port to Main Controller (2P):
- Red: Charging +
- Black: Charging –
Motor Hall Line to Main Controller:
- Red: +5V Power
- Black: Ground
- Green: Hall Sensor A
- Yellow: Hall Sensor B
- Blue: Hall Sensor C

Tips:

Ensure all connections are secure and insulated to prevent short circuits.
Follow the color-coding strictly to avoid any miswiring.
Refer to the user manual for specific details regarding your model.
Double-check all connections before powering on the scooter to ensure everything is correctly wired.

This detailed wiring diagram and guide should help in successfully connecting and configuring the components of your Mantis 10 electric scooter with a single drive 48V 800W motor.

electric scooter

Essential Escooter and E-bike Accessories from Scooter Guys

Posted July 8, 2023
by Support 1

Essential Escooter and E-bike Accessories from Scooter Guys

Electric scooters are becoming increasingly popular in the UK, and an essential mode of transport for commuting, with their rise in popularity comes a demand for accessories to enhance the riding experience. There are a variety of accessories available on the market, but some stand out as the best.

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E-scooter and E-bike Spare Parts

Posted May 27, 2023
by dan

E-scooter and E-bike Spare Parts Supply

Introduction

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Design and Testing of Composite Materials for the EV Industry

Posted May 26, 2023
by Support 1

Design and Testing of Composite Materials for the EV Industry

The popularity of electric vehicles has increased in recent years. The design and testing of electric scooters (e-scooters) and e-bikes have been revolutionized by the use of lightweight, high-strength, and durable composite materials. These materials are created by combining two or more different materials to form a new material with improved properties. Compared to traditional materials such as steel and aluminium, composite materials offer several advantages, including lower weight and greater strength.

Designing with Composite Materials

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