Mantis 10 Electric Scooter Wiring Diagram Guide SGTEC06

  • Posted August 6, 2024
  • by dan
mantis-10-electrical-wiring-diagram-scooterguys

Mantis 10 Electric Scooter Wiring Diagram Guide SGTEC06

This guide provides a detailed wiring diagram for the Mantis 10 electric scooter, focusing on connecting the LCD display, Hub Board SG134, main control unit, auxiliary control unit, 10-core and 7-core main wires, and the motor.

Components:

  1. LCD Display:
    • Model: Generic Mantis 10 Display
    • Connection Type: 10-core wire
  2. Hub Board SG134:
    • Functions: Distribution of signals and power to various components
  3. Main Control Unit (MCU):
    • Function: Central processing unit for controlling the scooter
  4. Auxiliary Control Unit (ACU):
    • Function: Assists the MCU with additional control features
  5. 10-Core Main Wire SG790B:
    • Connection: Between the display and MCU
  6. 7-Core Main Wire SG790A:
    • Connection: Between the hub board and MCU
  7. Motor:
    • Model: 10-inch 60V 1100W SG798B
    • Connection: Wired to the MCU via hub board

Wiring Diagram:

Below is a step-by-step guide to wiring each component:

  1. Connecting the LCD Display to the Main Control Unit:
    • The LCD display uses a 10-core main wire (SG790B).
    • Wire color coding and pin configuration:
      • Red (Power): Connect to the 60V positive terminal.
      • Black (Ground): Connect to the ground terminal.
      • Green (Signal): Connect to the MCU’s signal input.
      • Yellow (Throttle Signal): Connect to the throttle control input on the MCU.
      • Blue (Brake Signal): Connect to the brake input on the MCU.
      • White (Speed Sensor): Connect to the speed sensor input on the MCU.
      • Brown (Auxiliary Power): Connect to the auxiliary power input on the MCU.
      • Purple (Light Control): Connect to the light control input on the MCU.
      • Orange (Communication): Connect to the data communication port on the MCU.
      • Gray (Other Signal): Connect as required for additional functions.
  2. Connecting the Hub Board SG134 to the Main Control Unit:
    • The hub board connects to the MCU via the 7-core main wire (SG790A).
    • Wire color coding and pin configuration:
      • Red (Power): Connect to the 60V positive terminal.
      • Black (Ground): Connect to the ground terminal.
      • Green (Signal): Connect to the hub board signal input.
      • Yellow (Throttle Signal): Connect to the throttle control input on the hub board.
      • Blue (Brake Signal): Connect to the brake input on the hub board.
      • White (Speed Sensor): Connect to the speed sensor input on the hub board.
      • Brown (Auxiliary Power): Connect to the auxiliary power input on the hub board.
  3. Connecting the Motor to the Main Control Unit via Hub Board:
    • The motor (SG798B) connects to the hub board which then connects to the MCU.
    • Motor connection details:
      • Red (Motor Power +): Connect to the motor power output on the hub board.
      • Black (Motor Power -): Connect to the ground terminal on the hub board.
      • Green (Hall Sensor A): Connect to the corresponding hall sensor input on the hub board.
      • Yellow (Hall Sensor B): Connect to the corresponding hall sensor input on the hub board.
      • Blue (Hall Sensor C): Connect to the corresponding hall sensor input on the hub board.
      • White (Temperature Sensor): Connect to the temperature sensor input on the hub board.
      • Brown (Other Signal): Connect as required for additional motor functions.
  4. Auxiliary Control Unit (ACU):
    • The ACU assists with additional control features and connects to the MCU and hub board as necessary.
    • Ensure all signal and power lines from the ACU are appropriately connected to the MCU and hub board.

Tips:

  • Ensure all connections are secure and insulated to prevent short circuits.
  • Follow the color-coding strictly to avoid any miswiring.
  • Refer to the user manual for specific details regarding your model.

This detailed wiring diagram and guide should help in successfully connecting and configuring the components of your Mantis 10 electric scooter.

 

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Essential Escooter and E-bike Accessories from Scooter Guys

Essential Escooter and E-bike Accessories from Scooter Guys

Essential Escooter and E-bike Accessories from Scooter Guys

Electric scooters are becoming increasingly popular in the UK, and an essential mode of transport for commuting, with their rise in popularity comes a demand for accessories to enhance the riding experience. There are a variety of accessories available on the market, but some stand out as the best.

HELMETS

a helmet is an essential accessory for any electric scooter rider. Safety should always be a top priority, and wearing a helmet can prevent serious head injuries in case of an accident. All scooter guys helmets are check with the following regulations

  • British Standard BS 6658:1985 and carry the BSI Kitemark
  • UNECE Regulation 22.05
  • A European Economic Area member standard offering at least the same safety and protection as BS 6658:1985, and carry a mark equivalent to the BSI Kitemark

PHONE MOUNT

, a phone mount is another useful accessory. Scooter guys has a range of phone mounts, which have been tested in the roughest terrain and wet weather, the phone mounts are ideal for GPS navigation and music streaming apps readily available on smartphones, having your phone mounted on your escooter’s handlebars makes it easier to access these features while riding.

LIGHTS

lights and reflectors are important accessories for night-time riding. They increase visibility and make it easier for other road users to see you, scooter guys have in stock latest powerful CRE LED chip headlights, with they powerful beam, lights up darkest of trail.

STORAGE

storage options such as baskets or bags can be useful for carrying items such as spare battery pack or phones while riding.

Overall, these accessories can greatly improve the safety and convenience of electric scooter riding in the UK

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Design and Testing of Composite Materials for the EV Industry

Design and Testing of Composite Materials for the EV Industry

The popularity of electric vehicles has increased in recent years. The design and testing of electric scooters (e-scooters) and e-bikes have been revolutionized by the use of lightweight, high-strength, and durable composite materials. These materials are created by combining two or more different materials to form a new material with improved properties. Compared to traditional materials such as steel and aluminium, composite materials offer several advantages, including lower weight and greater strength.

Designing with Composite Materials

During the design phase, the appropriate composite material must be carefully selected by engineers for each component of the vehicle. For instance, carbon fiber composites may be used for the frame to reduce weight while maintaining strength. Kevlar composites may be used for impact-resistant components such as fenders. A comprehensive scientific article on future composite materials such as plastics, carbon fibre, and composite metals in the manufacturing of e-scooters and e-bikes would cover the history of these materials, their current use in the industry, the trend of future development and applications, and new materials and manufacturing technologies enabling advancements.

Testing Composite Materials

It is crucial to ensure that these composite materials meet safety standards and perform as expected under various conditions through testing. This includes testing for strength, stiffness, fatigue resistance, impact resistance, and environmental factors such as temperature and humidity. Non-destructive testing (NDT) techniques such as ultrasonic testing, radiography, magnetic particle inspection, and dye penetrant inspection are used to determine tolerances and safety of finished components. These techniques are used to detect defects such as cracks, voids, and inclusions in the finished components.

The Future of Composite Materials

The use of composite materials in e-scooter and e-bike design has revolutionized the industry by allowing for lighter weight vehicles with increased durability. Proper design and testing of these materials are essential to ensure safe and reliable transportation options for consumers.

The future of composite materials in the manufacturing of e-scooters and e-bikes looks promising. Advancements in the development and application of carbon fibre composites are being enabled by new materials and manufacturing technologies. The potential revolution for the composite industry is also being explored through 3D printing of carbon fibre composites.

Scooter Guys is a company that supplies OEM components to maintain and keep roadworthy this mode of transport. By using high-quality OEM components, e-scooter operators can ensure that their vehicles remain in good condition for longer, reducing their environmental impact.

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Electric scooter Batteries Products for Sale

Electric scooter Batteries Products for Sale

Modern technology has become an integral part of our daily lives, and its functionality greatly depends on the power derived from batteries. The advent of portable devices such as smartphones, laptops, and tablets has revolutionized the way we communicate, work, and entertain ourselves. These devices rely heavily on batteries to function efficiently. On the other hand, traditional technology like desktop computers or landline telephones do not require batteries for operation.

One significant advantage of modern technology powered by batteries is its portability. This freedom allows individuals to work remotely or stay connected while traveling.

However, this dependence on batteries also poses challenges. Batteries have limited capacity and need frequent recharging which can be inconvenient for users constantly on the move. Additionally, battery life diminishes over time due to wear and tear, requiring replacement or repair.

In conclusion, modern technology’s reliance on battery power offers convenience and portability but comes with limitations such as limited capacity and environmental implications. As technology continues to advance rapidly, it is crucial to explore alternative energy sources that are more sustainable in order to mitigate these challenges effectively.

E-Scooter Batteries Products

There is a variety of electric scooter batteries products available for sale at our service shops and online websites. We at scooter guys even provide the replacement services for the battery or the spare parts. Our online store has the following battery products available for sale.

Battery Pack with battery management system:

A battery pack with battery management system is simply used for constantly monitoring the key operations of the battery charging. The battery management system monitors the charging and discharging by using the sensors which provide status of temperature, voltage, battery state and the current.

80A BMS 1500W Li-Ion E-scooter:

This battery is made of high quality lithium ion battery pack. Pure copper connectors are used to connect each battery of the pack. These battery packs are more durable due to their heat resistance. These 1500W batteries have charging and discharging protection.

Pin Charge Port with 18 Gauge Wire:

3 pin charging port cable can fit a 6.5 inch, 8 inch and 10-inch self-balancing cord for e-scooters. This 3-pin charging port has a plastic cap to protect it from liquid substance that could potentially damage the cord. This charging cord is difficult to replace which why our service shop provides e scooter battery replacement service even for the charging ports.

Female Male Plug Connector:

Plugs are a small but important part of any electronic device.  It connects the battery with the e-scooter and maintains the functions properly. This female male plug connector is a must have to have on person. At any time, these plugs could be needed. They can easily be installed and removed and these parts are affordable so you should keep a handful with you in case of emergency.

54.6v (48v) 4A FAST CHARGER:

The 48v 4A fast charger is for the lithium ion battery packs. This charger has an aluminum shell with LED indicator lights. The design of the charger is durable and its cools down on a faster rate. This charger gives protection against over protection, short circuit protection and over current protection.

All these parts and more are available 24/7 on our site. Find the battery you need for your e-scooter on our website.  For the people living near the scooter guys service shop, we also provide e scooter battery replacement services.

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